FA-FALCON Gravure / Flexo Printing Inspection - Cigarette package

Inspection speed	Normal speed 350 mm/min (40K horizontal frequency line-scanning camera);
Inspection speed	high speed: 550m/min (70K horizontal frequency line-scanning camera)
Inspection Area	1250mm, 1050mm, 850mm, 650mm
Inspection Resolution	0.1x0.1mm
Inspection Product Types	Plastic Film, Aluminized Film & Foil, Gold and Silver Paper etc
Camera	1-2 high speed cameras
Selective configurations	PDF first sample proof module JobRef, Color measurement module IDEal,
Selective configurations	Real time circumference measurement module of plate RLT
Machine appearance size	2450mm(L)x2910mm(W)x2045m(H)

Color deviation trend tracking, automatic alarming for color deviation, color measurement is for more than 30 areas
Independent inspection module of small character to find subtle deviation
The only circumference measurement to printing plate in the world with accuracy of 0.1mm
The most intellectual soft package inspection procedure in the world through efficient modeling with successful global experience of 3000 equipment
The highest inspection speed is 550m/min without image distortion; 1:1 real-time image observation without distortion
Powerful Working Flow Link (WFL) cross-procedure management software realizes analysis and edit of defect report in office and management from printing machine to divider
Overall R&D, production and service experience of 1000 devices in the world and complicated cigarette package inspection, further improves the adaptability and performance of FA-Falcon 100% package inspection system

Gravure online inspection can remind the printing machine operator about the defects on time, so they can be dealt immediately to prevent and stop continuous waste
Quality personnel or printing machine operator checks the inspected defects and makes elimination marks through WFL software
Rewinder or divider place the defects with elimination mark accurately, then workers remove the defects or stick elimination mark
The products stuck with elimination mark in last procedure is divided by rewinder or divider or selected during packing
Several gravure machines share data with one or more rewinders through network to conduct defect elimination

Offline inspection of rewinder or divider will control the quality of products out of factory
Quality personnel or rewinder operating personnel checks the inspected defects and sort the elimination marks through WFL software
The same rewinder or divider positions the defects with elimination mark accurately, then workers remove the defects or stick elimination mark
The products stuck with elimination mark in last procedure is divided by different rewinders or dividers or selected during packing
The inspection efficiency is improved with one or several rewinders or dividers which eliminate defects through WFL

Powerful
Defect Offline Rejection Workstation
(WFL)

Printing
Management Center
(PMC)

WFL can transfer defect data through code scanner & label with variable code

WFL can edit, filter, delete and combine defect map

Defect intelligent filter mechanism: Subtle defects are filtered according to its size and contrast so the concerned ones will be viewed.

Defect combination mechanism: Continuous defects or several defects at the same position will be marked as one stopping position through “defect combination” function so as to realize minimum stopping.

Defect delete and confirmation: Delete and confirm defects through browsing images.

Printing Management Center server will clearly show how quality data and production data is controlled in several online and offline scenes.

Cigarette
packets

Soft Case

0519-80583000